Analog Input/Output Modules | The appropriate accuracy for each task

Source: Bachmann System Overview catalog | Bachmann electronic GmbH www.bachmann.info.

The diverse requirements of industrial and plant automation in the field of analog signal processing can be ideally covered by the M1 Automation System's signal modules.

Pt100 temperature sensors or strain gauge sensors with perfectly scalable channel quantities, modules of various standard levels for general analog transmission are available. Beside commonly supplied modules, the scope of products also comprises models with single channel isolation, wire break detection and much more. Resolutions from 12-bit to 16-bit offer perfect accuracy for every task. Fast sampling times in some cases adjustable input filters and support of spontaneous single accesses are also ideally suited for dynamic applications.

Fold out to read more about the different analog input/outout modules:

Universal Input/Output Module GIO212

The GIO212 is a module that can measure and output various types of signals. Each channel can be used as analog or digital output or input. With the standard signals current (0/4 to 20 mA) and voltage (±10 V), various sensors and actuators can be connected. A resolution of 16 bits allows measurement results from signals that do not completely use the measuring range (e.g. 0 to 5 V). Temperatures are playing a significant role in ever more processes, which is why this module supports Pt100/Pt1000 in 2-, 3-, and 4-wire measurement, as well as all standard type thermoelements. Similarly, the channels can be used as digital inputs, which can also be configured as interrupt input and digital 32-bit counters. The values of the pulse length or period measurement can be puffered in a FIFO (1022 values).

The quick digital 24 V output can be selected as Push-Pull, High-Side or Low-Side. The output can be controlled as simple output or as PWM / frequency output. The frequency mode allows the control of the stepper motor output stage via the output of the number of pulses or freely selectable profiles (FIFO).

Up to two signal types can be used simultaneously per channel. This allows up to 24 channels per GIO212. Analog sensors can be supplied via the digital output (short circuit-proof and monitored), actuator signals read back and digital signals monitored analog. Thus, this is a single universal module for countless applications instead of different modules for each signal type. A cost-effective solution that simplifies logistics and service.

Various modes can be combined and set easily via a configuration wizard in the SolutionCenter engineering tool.

Features

  • 12 channels
  • Analog and digital inputs and outputs
  • Modes that can be selected per channel:
    • Analog voltage input ±10 V to ±10 mV
    • Analog current input 0(4) to 20 mA
    • Temperature sensor Pt elements as 2-,3-,4-wire
    • Thermoelements type J, K, T, N, E, R, S, B
    • Analog voltage output ±10 V
    • Analog current output 0(4) to 20 mA
    • Digital input 24 V
    • Digital 32-bit counter, A and A/B operation
    • Digital output 100 mA
  • Low-Side, High-Side, Push-Pull
  • Digital output as 16-bit PWM / frequency modulation
  • Resolution: Input 16-bit with filter, output 14-bit
  • Filter adjustable from 4 kHz to 0.5 Hz per channel
  • Digital status display for analog channels
  • Digital inputs in accordance with IEC 61131 Type 1,2,3
  • Digital outputs up to 10 kHz
  • All outputs overload, short circuit and external voltage-proof
  • Measuring range monitoring freely adjustable (±105 %)
  • Error message on overload and overtemperature and undervoltage of the supply
  • Galvanic isolation from the system 500 V
  • Condensation-proof ColdClimate design (CC)

 

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Available accessories for GIO212:

Universal Analog Input/Output Modules AIO208, AIO216

The AIO208 and AIO216 modules enable the measuring or output of all standard analog signals. The AIO208 offers 8 channels and the AIO216 16 channels compactly in a single module. The standard signal types for current (0 to 20 mA and 4 to 20 mA) and voltage ranges (±10 V to ±10 mV) allow the connection of a wide range of sensors and actuators. A minimum 14-bit resolution makes it possible to also measure signals that do not fully utilize the measuring range (e.g. 0 to 5 V) with a sufficiently high resolution.

Temperatures are playing an important role in an increasing number of processes. These modules therefore also support Pt100/Pt1000 in 2, 3 and 4-wire measuring circuits, as well as all standard thermocouples. For each channel, a second channel with unused signal types can be used in addition to the primary configured signal type. For example, a current output can be assigned to a voltage input so that up to twice the number of channels per module are provided. This enables one module to cover virtually all analog signal measuring tasks instead of having to use many different modules for each signal type.

A cost-effective solution that simplifies logistics and servicing. Different modes can be combined and set simply using a configuration wizard in the SolutionCenter engineering tool.

  • 16 channels AIO216, 8 channels AIO208
  • Analog inputs and outputs
  • Modes that can be selected per channel:
    • Analog voltage input ±10 V to ±10 mV
    • Analog current input 0(4) to 20 mA
    • Temperature sensor Pt elements as 2-,3-,4-wire
    • Thermo couples type J, K, T, N, E, R, S, B
    • Analog voltage output ±10 V
    • Analog current output 0(4) to 20mA
  • Resolution: 16-bit input with filter, 14-bit output
  • Filter adjustable from 4 kHz to 0.5 Hz per channel
  • All outputs overload, short circuit and external voltage-proof
  • Measuring range monitoring freely adjustable (±105 %)
  • Error message on overload and overtemperature and undervoltage of the supply
  • Galvanic isolation from the system 500 V
  • Optional condensation-proof ColdClimate (CC)

 

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Available accessories for AIO208, AIO216:

Universal Analog Input/Output Modules AIO208/SI, AIO204/SI, AIO202/SI

All conventional analog signals are measured or emitted by modules AIO208/SI, AIO204/SI and AIO202/SI. AIO208/SI has 8 channels, AIO204/SI has 4 channels and AIO202/SI 2 channels isolated compactly and individually in one module. A wide variety of sensors and actuators can be connected using standard current (0 to 20 mA and 4 to 20 mA) and voltage range (±10 V to 100 mV) signal types. A 16-bit resolution also enables measurements from signals that do not make full use of the measuring range (e.g. 0 to 5 V) at sufficiently higher resolution. Temperatures are playing a major role in more and more processes, which is why these modules support Pt100 in 2-, 3-, and 4-wire measurement, as well as all standard type thermoelements.

Input and output are available on every channel. If, for example, the voltage input is used in most instances, the free output as a secondary channel can be used for the current output, for instance, so that double the number of channels are available per module.

This enables virtually all analog signal measuring tasks to be covered easily in a single module instead of using many different modules for each signal type. An economical solution that simplifies logistics and service as well as enabling the flexible use of reserve resources.

Different modes can be combined and set easily using a configuration wizard in the SolutionCenter engineering tool.

  • 8 channels AIO208/SI, 4 channels AIO204/SI, 2 channels AIO202/SI
  • Analog inputs or outputs
  • Galvanically isolated by channel
  • Modes that can be selected per channel:
    • Analog voltage input ±10 V to 100 mV
    • Analog current input 4(0) to 20 mA, ±20 mA
    • Temperature sensor Pt elements as 2-,3-,4-wire
    • Thermoelements type J, K, T, N, E, R, S, B
    • Analog voltage output ±10 V
    • Analog current output 0(4) to 20 mA
  • Resolution: input 16 bits, output 14 bits
  • Filter adjustable from 4 kHz to 1 Hz per channel
  • All outputs overload, short circuit and external voltage-proof
  • Measuring range monitoring freely adjustable
  • Error message on overload and overtemperature, undervoltage in the supply unit
  • Galvanic isolation channel to channel and system 500 V

 

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Available accessories for AIO20x/SI:

Analog Input Modules AI202/SI, AI204/SI

The analog input module AI20x / SI offers two or four high resolution analog 16 bit current input channels. Single channel isolation, high immunity to interference, as well as integrated signal filtering (delta-sigma converter) make this module particularly interesting for process technology.

  • 2 or 4 analog inputs
  • Input current 0 to 20 mA
  • Input impedance 75 Ω
  • Resolution: 16 bit
  • Refresh cycle time 250 ms / channel
  • Galvanic isolation of channels
  • Galvanic isolation from system
  • Monitoring of internal voltages

 

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Analog Input Modules AI208/SI

The compact analog input module AI208/SI offers eight individual galvanically isolated current inputs. The measuring range is +/- 24.6 mA and covers standards 4 to 20 mA, 0 to 20 mA and -20 to +20 mA.

Via adjustable measuring range limits errors, such as short circuit, sensor defect or wire break can be easily detected. Threshold values that can be configured within the measuring range permit monitoring of the process factor without having to sample it. The shunt is protected against short circuit of the 24 V supply, which can easily occur with the sensor wiring. Robustness and above-average diagnostic capabilities are the outstanding characteristics of this input module.

  • 8 analog inputs
  • Input current 0 to 20 mA, 4 to 20 mA, -20 to +20 mA
  • Input impedance approx. 200 Ω
  • Resolution: 13 to 16 bit
  • Adjustable input filter 2.5 kHz to 2.5 Hz

 

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Available accessories for AI208/SI:

Analog Input Modules AI204/x

The analog input module AI204/x offers two or four high-resolution 16 bit analog input channels depending on the model. The extraordinarily high accuracy with integrated temperature calibration predestine this unit for demanding measurement applications for industrial processes.

  • 1, 2, or 4 analog inputs
  • Input voltage -10 to +10 V
  • Resolution: 16 bit
  • Sample time from 20 µs
  • Inputs can be synchronised
  • Galvanic isolation of channels
  • Galvanic isolation from system
  • Temperature calibration
  • Connection possibility differential
  • Internal voltage generation is monitored

 

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Available accessories for AI204/x:

Analog Output Module AO202

The analog output module AO202 offers two high-precision 16 bit analog output channels.

  • 2 analog outputs
  • Output voltage -10 to +10 V
  • Resolution: 16 bit
  • Outputs can be synchronised
  • Galvanic isolation of channels
  • Galvanic isolation from system
  • Differential connection • Short circuit proof
  • Monitoring of internal power supply

 

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Available accessories for AO202:

Analog Output Modules AO202/SI, AO204/SI

The analog input module AO20x / SI offers two or four high resolution analog 16 bit current output channels.

  • 2 or 4 analog outputs
  • Output current 0 to 20 mA
  • Resolution: 16 bit
  • Galvanic isolation of channels
  • Galvanic isolation from system
  • Short circuit proof outputs

 

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Analog Input/Output Modules AIO288/x

The analog input/output module AIO288/x offers 8 analog input channels as well as 8 analog output channels.

  • 8 analog inputs
  • 8 analog outputs
  • Connection possibility single-ended or differential
  • Power supply for up to 4 potentiometers
  • Temperature inputs for up to 4 Pt100/Pt1000 sensors
  • 2-wire or 4-wire inputs for Pt100/Pt1000 sensors
  • Wire break detection for the inputs (for voltage and temperature)
  • Short circuit proof outputs
  • Overload detection for potentiometer power supplies
  • Monitoring of the external supply voltage

 

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Available accessories for AIO288/x:

Temperature Input Module PTAI216

The temperature recording module PTAI216 has four analog input channels and 12 inputs for Pt100/Pt1000 sensors.

  • 4 analog inputs ±10 V / ±1 V / 0 to 20 mA
  • 12 inputs for Pt100/Pt1000 sensors
  • Single-ended or differential inputs for analog signals
  • 2-wire inputs for Pt100/Pt1000 sensors
  • Resolution 14 bit (AI) / 12 bit (Pt100/Pt1000)
  • Sample time 2.5 ms (AI) / 480 ms (Pt100/Pt1000)
  • Channels galvanically isolated from system
  • Wire break detection for the inputs
  • Monitoring of the external power supply

 

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Available accessories for PTAI216:

Temperature Input Modules TI214/x

The temperature recording modules TI214/x provide 14 temperature measuring channels in a single module width. With the TI214 either Pt100/Pt1000 sensors in 2 and 3 wire technology or type J or K thermocouples can be connected to each measuring channel. The TI214/2 module allows for the connection of type N or S thermocouples. The sensor type can be individually selected for each channel. In this way, the most effective and cost-efficient solution can be implemented for the application. The average determination of the measured value can be set between 16 fold and 64 fold for easy an reliable interference suppression.

With the module version TI214 the temperature of the switching cabinet can be measured on the same module with an inexpensive Pt100 sensor, while for example the temperature control systems are fitted with thermocouples.

The new 3-wire measuring evaluation of the Pt100/Pt1000 sensor compensates the voltage error of both symmetrical cable runs and enables the precision of complex 4-wire measuring technology to be implemented in inexpensive 3-wire technology. The Pt sensors can also be connected in simple 2-wire technology and this is sufficient for many applications with short measuring lines.

TI214/x

  • Resolution 14 bit (16 bitmeasured value averaging)
  • Averaging of measured values for interference suppression
  • Wire break detection the inputs
  • Channels isolated against the system
  • Monitoring of the external power supply
  • Cold junction temperature compensated

TI214

  • 14 inputs for Pt100 / Pt1000 sensors as well as type J or K thermocouples
  • 2-wire or 3-wire input for Pt100 / Pt1000 sensors

TI214/2

  • 14 inputs for thermocouplers type N or S

 

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Available accessories for TI214/x:

Strain Gauge Input Module DMS202

The strain gauge input module DMS202 is a twochannel, micro controller operated measuring module to read quickly changing strain gauge signals up approx. 1 kHz with a sample time of only 12.5 µs.

  • 2 strain gauge measurement inputs
  • High-quality plug-in connector
  • 2 analog measurement outputs
  • Automatic measuring range selection (input)
  • Wire break detection on the measurement inputs
  • Monitoring of the external supply voltage

 

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Available accessories for DMS202: